Since I'm taking this boat off shore I decided I needed something a bit stronger. So I've built a windshield to fit up to the old dodger, with a few modifications to the canvas.
Also, up top I'm adding a MFD for the radar/AIS/plotter. This should protect it from any major hits of water/spay.
Here's how it originally looked..................
7/1/13 And here is the build process. First strip off all the canvas and snaps.
Add a foundation....................
Get the right angle......................
Lay in the corners
Start in on the face..................
The windows are going to be set in just like the cabin windows were done, by the use of a register and butyl tape to hold in the windows.
This thing was a mathematical nightmare. The entry hatch and cover are off center by 1-3/4". So the window on the stbd side is slightly more narrow.
Starting the fillet work...............
To create a slight radius I added this upper board, which works great as a hand hold for leaning forward to reach onto the now, dashboard. This is day 16 into the build.
The dodger will attach to these outer edges.......
The last coat of FG...........................
From a distance.............................
8/8/13... Got the outside painted today (in 20kt winds), but it's going to rain all this weekend, so other projects are on the list.
Well, I guess I under estimated the strength of 3/8" polycarbonate. I should have went with 1/4". I tried bending it permanently by hand. It didn't work. So took it to a sheet metal shop and put it thru the rollers and still came out straight. And I didn't want to put it in an oven and bake it for 5 hours (long story) so I had to make up these corner brackets to keep the window bent around the radius of the dodger.
8/23/13 So with the brackets, butyl tape and poly sealer I now have windows. The canvas top is coming in a couple days.
Well, the dodger canvas is finally done thanks to inCanvas of Everett. She did a great job and even went out of her way to help me get underway on a schedule. Thank you!
The boat has a whole new look now. Better I think! And stronger too.
The inside of the structure still needs to be finished, but it's functional and sealed. I can finish it when I have some free time after I move out of the PNW.
